Disruptions and process variability derail schedules. High operating costs and fluctuations in demand jeopardize stability. Don’t let unplanned stops or ad-hoc challenges undermine daily production targets, product quality, and your frontline’s productivity.
Ensure high product quality while minimizing waste and rework.
Refine processes and create frameworks to increase throughput.
Ensure finished goods meet customer specifications and production schedules.
Educate and empower frontline workers to boost plant capacity.
The Value Of A Consistent System
Automate Quality Checks: Digitally capture quality check data during the production process to track performance, identify issues, and improve overall product quality for minimized scrap and overfill.
Statistical Process Control: Reduce production process variability to ensure consistent product quality, alerting when a product drifts out of tolerance.
Real-Time Dashboards: Trend live performance on the shop floor, from product tolerance to scrap data, visually informing operators on needed adjustments.
Reduce Holds & Shipment Delays: Streamline pre-shipment reviews to optimize schedule attainment and reduce number of product holds with clearly defined processes, accurate data, & improved product quality.
Trend Analysis: Track shift performance and identify where specifications should be adjusted to improve yield.
Strategic Oversight: Equip operators with the tools to do the right thing at the right time, while giving management the ability to correct and improve processes.
Digital Forms: Mobile forms designed for the end-user, allowing operators to flag inconsistent quality and attach photos. Automatically trend data from checks for performance reporting.
Automated Tasks and Alerts: Define processes, trigger communications when tasks need to be completed, eliminating guesswork and driving accountability.
Document Repository: Store and track versions of materials such as work instructions, quality & compliance documents, and associate them with critical programs.
Dashboards: Customizable live and historical overview of the metrics that matter, such as:
Machine uptime, throughput numbers and floor metrics
Yield performance and scrap improvement
Quality incident dashboard to manage complaints, investigations, non-conformances, and co-manufacturers/suppliers
Reports: Compile historical reports for upper management within minutes of their request.
Internal Programs: Coordinate and track processes surrounding internal audit programs such as Pre-Ops, Maintenance, Sanitation, and EHS.
Proactive Quality Control: Quickly flag and report product issues so quality managers always have a live view of issues, and can prioritize their attention.
Uncover Hidden Costs: Visibility into all shop jobs to identify the most effective way to run a production line.
Downtime Tracking: Monitor equipment availability in real-time to know the moment a downtime event occurs to more quickly address issues impacting productivity, enhancing capacity utilization.
Operational Planning: Inform strategic decisions with visibility into the corners of the facility lacking data, such as EHS, maintenance and supplier management.
System Integration: Robust APIs create a data flow between our platform and your existing systems (like ERP, MES, SCADA) to ensure consistent data and accessibility across the plant.
Real-Time OEE Analysis: Track and visualize critical live measures of Overall Equipment Effectiveness (throughput, availability, and quality) within the production process. Accurately assess how efficiently the plant is running at any given time.
Automated (IoT) Data Capture: Automate the capture of digital data from manufacturing equipment in order to support critical quality and production use cases, such as manufacturing process data, temperatures, pH, and more.
Maintenance: Manage both scheduled and unscheduled maintenance activities, tracking the documentation and creating workflows to maximize facility uptime, throughput, and run rates.
See 15% production increases with real-time productivity data to mitigate production line issues....
Companies that have standardized these processes have seen annual savings of up to $1.2 million. ...
