Digital Plant Management for Production Professionals
Stop Fighting Fires, Start Driving Improvements
Close the gap between your practical and theoretical max. Reduce variability & optimize productivity to hit production goals consistently.
Digital Plant Management For Production Managers
Disruptions and process variability derail schedules. High operating costs and fluctuations in demand jeopardize stability. Don’t let unplanned stops or ad-hoc challenges undermine daily production targets, product quality, and your frontline’s productivity.
Maximize Yield
Ensure high product quality while minimizing waste and rework.
Optimize Processes
Refine processes and create frameworks to increase throughput.
Forecasting Effectively
Ensure finished goods meet customer specifications and production schedules.
Drive Frontline Efficiency
Educate and empower frontline workers to boost plant capacity.
The Value Of A Consistent System
Maximize Yield
10%
Decrease In Cost of Poor Quality
within 4 weeks of live data
Increase Productivity
35%
Lift in Line Level Throughput
and over 100% ROI within 90 days
Optimize Labor
70%
Increase in Labor Efficiency
and >$250K impact in 14 weeks
Run Lean, Reduce Risks
- Automate Quality Checks: Digitally capture quality check data during the production process to track performance, identify issues, and improve overall product quality for minimized scrap and overfill.
- Statistical Process Control: Reduce production process variability to ensure consistent product quality, alerting when a product drifts out of tolerance.
- Real-Time Dashboards: Trend live performance on the shop floor, from product tolerance to scrap data, visually informing operators on needed adjustments.
Digital Workflows To Avoid Delays
- Digital Forms: Mobile forms designed for the end-user, allowing operators to flag inconsistent quality and attach photos. Automatically trend data from checks for performance reporting.
- Automated Tasks and Alerts: Define processes, trigger communications when tasks need to be completed, eliminating guesswork and driving accountability.
- Document Repository: Store and track versions of materials such as work instructions, quality & compliance documents, and associate them with critical programs.
Spot Problems Before Your Next Meeting
- Dashboards: Customizable live and historical overview of the metrics that matter, such as:
- Machine uptime, throughput numbers and floor metrics
- Yield performance and scrap improvement
- Quality incident dashboard to manage complaints, investigations, non-conformances, and co-manufacturers/suppliers
- Reports: Compile historical reports for upper management within minutes of their request.
Data That Ties Production Together
- Downtime Tracking: Monitor equipment availability in real-time to know the moment a downtime event occurs to more quickly address issues impacting productivity, enhancing capacity utilization.
- Operational Planning: Inform strategic decisions with visibility into the corners of the facility lacking data, such as EHS, maintenance and supplier management.
- System Integration: Robust APIs create a data flow between our platform and your existing systems (like ERP, MES, SCADA) to ensure consistent data and accessibility across the plant.
“SafetyChain has proven instrumental in addressing key challenges related to inbound inspections and product quality within our organization. By seamlessly integrating this software into our processes, we've experienced several notable benefits.”
Joshua K.
Warehouse Operations Manager
“SafetyChain Software makes me a better Plant Manager because it gives me all of the data ... it points out the lack of efficiencies in places so I can spend my time focusing on just that.”
Anthony G.
Plant Manager
Understand First Steps To Immediate Production Gains
What Is OEE Software?
Increase production by 15% with OEE software. Boost QUALITY, THROUGHPUT, and manufacturing YIELD. Mitigate production line issues with real-time OEE data.
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Increase Uptime While Empowering Employees
The manufacturing industry is no stranger to labor shortages. High turnover and an inability to hire skilled workers are two of the largest challenges we face.
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See How SafetyChain Enables You To Exceed Production Goals
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