Tighten Specification Limits
Improve Problem Resolution
Reduce Scrap and Rework
Eliminate guesswork by unifying data from machines, quality checks, & production records into a single dashboard
Analyze performance using real-time data visualizations that are as granular or high-level as you want
Immediately address costly issues with nonconformance alerts, run rule monitoring & violation attribution
Justify current and future investments by reducing waste and increasing productivity
Digitized process control equips your team with tools and insights they need to make preemptive adjustments, preventing minor issues from escalating. Automate data collection and use real-time control charts monitoring for on-the-go adjustments that minimize costly non-conformances.
Reduce Scrap and Rework
It's hard for everyone to hit their targets when you rely on incomplete data and poorly defined processes.
Front-Line Operators: Relying on incomplete or latent information makes it difficult to quickly address non-conformances.
Production Managers: Waste and rework due to product inconsistencies are causing your team to frequently miss performance targets.
Quality Managers: Unnecessarily broad conformance requirements are increasing waste and the cost of quality.
Plant Managers: Lengthy inspection processes and frequent rework reduces throughput.
Corporate Management: High cost of quality reduces already slim profit margins.
You need an SPC solution everyone can rally behind.
Front-Line Operators: Quickly take action with automated notifications that alert the team the moment a run rule is violated.
Production Managers: Ensure you hit your production goals with real-time data and processes that help you quickly diagnose and solve problems.
Quality Managers: Control the cost of quality and reduce waste by tightening product specs.
Plant Managers: Increase your plant's throughput with workflows and notifications that optimize and enforce processes.
Corporate Management: Increase profit margins and improve customer satisfaction with real-time data that prevents nonconformances and improves product quality.
Implement quality standards and intuitive workflows that keep the operators organized, confident, and on time.
Configurable Forms: Clearly define the quality check data, photo evidence, and direct observation feedback you need operators and supervisors to record during production.
Tasks & Notifications: Define processes that communicate immediate, upcoming, and overdue SPC checks. Establish sample quality parameters that trigger alerts for supervisor follow-up and investigation.
Real-Time Dashboards: Project SPC check data once a form is submitted, visualizing SPC charts and live trends that inform operators when they're beginning to trend out of specification.
Risk Mitigation: Immediately understand how many records have been submitted, how many have passed, and which need attention for corrective action.
Move quality operations beyond rote compliance with spec guidelines, and truly maximize yield.
Analytics: Customizable live and historical roll up of any non conformance, deviation, or out-of-specification within a selected time frame. Filter exceptions by:
Different forms that processed exceptions
Reasons behind non conformance exceptions
Resources responsible for specific records (shift or line)
Continuous Improvement: Control limits can vary by line equipment or shift personnel. Dig into the data behind performance histograms, X bar and R charts, or Ppk and Cpk to adjust and refine specs.
Root Cause Analysis: Capture and analyze SPC and scrap data to understand the "why" behind rejected product percentages. View by line, shift, or equipment to identify areas of improvement.
Move past inconsistent and manual SPC calculations subject to human error. Make it easier to analyze, trend, and identify improvements.
System Integration: Robust APIs create a data flow between our platform and your existing systems (ERP or MES), ensuring data consistency and accessibility across the plant.
Live Data Capture: Collect real-time data directly from equipment and sensors, bypassing manual entry for proactive monitoring.
Traceability: Quickly unify and associate data and identifiers (such as raw material, batch/lot numbers, etc) with any process documented by your team during the production cycle.
Demonstrate the value of meticulous and consistent quality to management, customers, and auditors.
Regulatory Compliance: Audit ready ISO, NCR, and HACCP data, and easy access to all CAPA records and versions of critical documents.
Performance Reports: Compile reports for upper management or customers within minutes of their request. Summarize product specifications, compliance percentages, audit results, and more.
Forecasting: Data insight for a more predictive system despite volatile demand and changing requirements. Gather:
Ppk: data that tells you whether a run met specs.
Cpk: data that tells you whether you’re capable of meeting a spec in the future, and the expected waste and rework.