Digital Plant Management for Corporate Management
Raise The Standard For Manufacturing Success
Leadership’s ground truth for overall performance assessment and growth strategy.
Digital Plant Management For Corporate Management
Business growth involves hitting or outperforming targets while keeping a tight reign on the profit and loss statement. Standardize processes across multiple facilities, gain insights into what’s happening across your enterprise, and align corporate strategy with your plant’s operational reality. Reduce costs and remain competitive with success that starts on the plant floor.
Monitor Performance
Ensure targets are met, waste is minimized, and programs are followed with multi-plant visibility.
Navigate Unpredictability
Maintain reliable performance in the face of supply chain disruptions and demand fluctuations.
Refine Forecasting
Evaluate risk and supply chain volatility for accurate financial planning and cost reduction strategies.
Drive Growth
Identify new strategies to elevate the workforce and drive a culture of continuous improvement.
The Value Of A Reliable System
Maximize Yield
10%
Decrease in Cost of Poor Quality
within 4 weeks of live data
Increase Productivity
35%
Lift in Line Level Throughput
and over 100% ROI within 90 days
Optimize Labor
70%
Increase in Labor Efficiency
and >$250K impact in 14 weeks
Synthesize Necessary Performance Data
- Overview Dashboards: Convert live data from daily plant processes into meaningful trends that monitor plant program efficacy, such as:
- Downtime to operating ratio, throughput, and yield
- Top 5 pieces of equipment affected by downtime, top 5 downtime reasons, and total number of rejected products.
- Scrap data by shift or equipment to identify areas of improvement.
- OEE score by Item, Batch, Line, Shift, and Location. View availability, performance, and quality by day or month
- Multi-Site Visibility: Compare live or historical performance from one plant to other organizational facilities, company benchmarks, and industry standards.
Promote Quality That Builds Brand
- Smooth Product Runs: Minimize wasted product and time with mobile capture of quality data to track performance and optimize overall quality.
- Statistical Process Control: Reduce production process variability to ensure consistent product quality, alerting operators when a product drifts out of tolerance.
- Trend Analysis: Track shift performance and identify where specifications should be adjusted to improve yield.
Unify Workflows That Get Product Out The Door
- On-time Delivery: Implement clearly defined processes, accurate data, & improved product quality that streamlines for streamlined pre-shipment reviews and reduced product holds.
- Capacity Utilization: Monitor equipment availability in real-time to know the moment a downtime event occurs to more quickly address issues impacting productivity.
- Operational Planning: Inform strategic decisions and new plant programs with visibility into the corners of the facility lacking data, such as EHS, maintenance and supplier management.
Inform The Path Of Least Resistance
- Digital Forms: Mobile forms designed for the end-user, allowing operators to flag deviations and aggregate data from quality checks for performance reporting.
- Automated Tasks and Alerts: Define processes, trigger communications when tasks need to be completed, eliminating guesswork and driving accountability.
- Real-Time Dashboards: Trend live performance on the shop floor, from product tolerance to scrap data, visually informing operators on needed adjustments.
“With SafetyChain, the quality of people we hire can be leveled up. Less people doing paperwork and higher skilled people doing analysis driving improvement.”
Charles W.
CEO
“SafetyChain frees up resources. People can start now doing more preventative and Continuous improvement activities vs more monitoring and "babysitting" on the floor to make sure everyone is doing it right.”
Craig V.
Chief Quality Officer
“SafetyChain is our ground truth. It is the record we can always go back to and the working document that our production team uses every single day to make sure we're meeting our quality standards.”
Jason M.
VP, Supply Chain
Discover Ways To Enable Sustainable Success
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Reducing Your Cost of Quality
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See How SafetyChain Enables You Yo Exceed Production Goals
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