Digital Plant Management for Food & Beverage Manufacturers

A Unified Solution For Food & Beverage

Unlock complete visibility into your operations and promote ongoing compliance with our robust solutions.

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Digital Plant Management For Food & Beverage

Paper-based quality management, evolving compliance, low throughput, and plant floor inefficiencies can impede Food & Beverage performance. Flexible to automate, measure, and manage what matters, SafetyChain helps you drive leaner and more efficient operations, spurring change on the floor.

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Consistent Quality

Diminish the margin of error by ensuring precise quality control and proactive risk mitigation at every step of the production process.

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Resource Utilization

Reduce costs with efficient management of materials, labor, and equipment, from sourcing to finished product.

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Streamlined Operations

Improve line performance and equipment availability by enabling operators to reduce waste and minimize unplanned downtime.

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Seamless Compliance

Stay ahead of regulatory requirements and streamline audits through paperless processes and digitized documents.

Make the Unbelievable Achievable

Maximize Yield
Decrease In Cost of Poor Quality
within 4 weeks of live data
Increase Productivity
Lift in Line Level Throughput
and over 100% ROI within 90 days
Optimize Labor
Increase in Labor Efficiency
and >$250K impact in 14 weeks

Ensure Food Safety and Compliance

  • Compliance Management: Ensure personnel, processes, and finished goods are in compliance throughout receiving, production, and pre-shipment. Adhere to FSMA, SQF, BRC, HACCP, and more.

  • Real-Time Food Safety Monitoring: Receive immediate alerts and notifications for any deviations from critical control points (CCPs) or quality standards, allowing for swift corrective action.

  • Automated Audit Readiness and Documentation: Streamline third-party audits with full version control, and alleviate the burden on Quality by providing auditors secure access to discrete information and CAPA records.

  • Supplier Management: Streamline supplier communication, capture and track critical documentation, and drive corrective actions while complying with ISO, FSMA, and other regulatory standards.

  • Risk Management: Oversee the plant’s potential exposure to external risk factors, from suppliers and ingredients, to improve root cause analysis and evaluation of current and future suppliers.

  • Supplier Traceability: Capture all FSQA record data for root cause analysis and integrate with existing tools that track logistics for complete supply chain visibility.

Optimize Quality While Reducing Cost

  • Quality and Yield Optimization: Maximize product quality and yield with tailored dashboards for analyzing batch data and production trends. Reduce waste, energy consumption, and operational costs.

  • Real-time Control: Ensure product consistency and safety by continuously monitoring critical quality parameters. Detect deviations promptly to prevent quality issues, saving on costly inspections, rework, and rejections.

  • Efficient Process Management: Streamline production processes and tighten variability with Statistical Process Control (SPC). Empower operators with real-time data monitoring, and the ability to identify and rectify non-conformances quickly.

Maximize Production With Plant-Wide Visibility

  • Streamlined Workflow Management: Enhance process efficiency to reduce shipping discrepancies, automate task handling for prompt issue resolution, and ensure compliance while maximizing plant capacity.

  • Real-time Production Analysis: Tailored dashboards to track and visualize manufacturing losses, throughput and floor metrics, and product quality. Accurately assess and compare how efficiently any plant is running at any given time.

  • Downtime Monitoring: Identify issues impacting productivity, enhance capacity utilization, and reduce disruptions in production by addressing downtime events and unplanned maintenance promptly. 

  • Overall Equipment Effectiveness (OEE): Trend critical live measures of throughput, availability, and quality within the production process to ensure run rates are in line with demand.

  • Proactive Maintenance: Monitor equipment in real-time to see when equipment is running, paused, or ready for work, and support Total Effective Equipment Performance (TEEP).

Integrate Data For Peak Performance

  • Automated (IoT) Data Capture: Automate the capture of digital data from equipment to support critical quality and production use cases, such as process parameters, weight catches, pH, and more.

  • Traceability: Quickly unify and associate data and identifiers (such as batch/lot numbers, IDs, etc.) with any process documented by your team during the production cycle.

  • Resource Management: Verify and validate formula parameters and compliance when product is in production cycle.

  • API Library: Exchange data with ERP and MES solutions through flexible APIs that can be coded to various use cases, and ensure consistent data across the plant.

  • Inductive Automation (Ignition): Enable machine data captured by Ignition to drive actions within the SafetyChain platform, automating essential plant processes such as quality checks and live OEE monitoring. 

  • Marel: Combine FSQA data and processes with Food Processing Software (MES) to increase yield and maximize productivity.

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"SafetyChain has improved yield and productivity in our processing end, I think about our weights and the decrease in the amount of weights we need to check (50% decrease in our weight checks) which helps the bottom line."
Brian S.
Plant Manager
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"SafetyChain been a transformative force in our facility, addressing critical challenges such as real-time data capture, data-driven decision making, efficiency gains, continuous food safety monitoring, instant access to traceability, and document review and control."
John S.
FSQA Coordinator
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"SafetyChain has proven instrumental in addressing key challenges related to inbound inspections and product quality within our organization. By seamlessly integrating this software into our processes, we've experienced several notable benefits."
Joshua K.
Warehouse Operations Manager

Insights For A Reliable Operation

Best Practices For Food Quality Assurance

Plant management can use these best practices to ensure quality and improve performance....

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BRC Issue 8 To 9: What's The Difference?

The major changes between Issues 8 and 9 of the BRC, and how to pass the certification....

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