Minutes matter whether you’re processing hundreds or thousands of birds per hour. SafetyChain is the digital backbone for 7 of the top 10 U.S. poultry processors, preventing pre-op headaches and product holds while automating regulatory documentation.
Diminish the margin of error by ensuring precise quality control and proactive risk mitigation at every step of the production process.
Reduce costs with efficient management of materials, labor, and equipment, from sourcing to finished product.
Improve line performance and equipment availability by enabling operators to reduce waste and minimize unplanned downtime.
Stay ahead of regulatory requirements and streamline audits through paperless processes and digitized documents.
Make the Unbelievable Achievable
Get a clear view of production performance across the plant. Compare yield loss percentage to line-level throughput at a glance.
Customizable Analytics: Create real-time and historical views of the metrics that matter across one or multiple plants.
Acceptable Quality Levels: Compare lines, shifts, or plants with a quick roll-up of poultry cut defects
Top 5 Reasons: View the top 5 pieces of equipment affected by downtime, the top 5 downtime reasons, and the total number of rejected products and occurrences.
Quantity Rejected: Identify quantity rejected by shift, by reason, total cost, and the impact it may have on overall production.
Performance Reports: Easily generate detailed reports of everything that occurred during the production process, from yields by cut to deboning efficiency.
System Integration: Robust APIs and sensor integrations create a data flow between our platform and your existing systems (Ignition, ERP, MES) to ensure consistent end-to-end data.
Customize operational checks and dashboards for operators, supervisors, managers, and leadership, driving accountability and high throughput.
Digital Checks: Clearly define the data, photo evidence, root cause context, and feedback you need operators and supervisors to record at any checkpoint to maintain compliance, standardize AQLs, and keep birds moving through your facility.
Process Holds: Build data requirements that automatically trigger hold logs, supervisor notifications, and required sign-offs - maintaining documentation without stopping production.
Real-Time Dashboards: Visualize data and tasks to continuously monitor how many birds pass specs, with the ability to immediately investigate issues that cause failed checks.
Statistical Process Control: Project charts of live quality check data that inform operators when they’re beginning to trend out of spec.
Any program can be built and executed within SafetyChain, from mock recalls to audits. Get the FSQA data you need within 30 seconds.
Programmatic Compliance: Link daily FSQA check data directly to compliance requirements, with digital forms that automatically compile and organize data in a centralized repository.
Secure Auditor Data: Provide credentialed and secure access to an auditor’s specific area of interest, so they don’t impede production or find proprietary data. This includes adherence to USDA-FSIS, BRC, SQF, GFSI, FSMA, and more.
Supplier Compliance: Automate communication workflows, with proactive alerts and reminders for all certifications, audit records, and compliance documents. Evaluate ongoing supplier performance with a real-time or historic roll-up of expired, overdue, and upcoming requirements.
Customer Reports: Compile reports within minutes of a request. Summarize complaints, compliance percentages, hold documentation, and more.
Joyce Farms received an AA+ on an unannounced BRC audit in what their auditor described as "the smoothest and easiest audit he's ever conducted."
Lincoln Premium Poultry emphasizes the importance of valuing and respecting employees, changing negative misconceptions in meat packing, and maintaining industry-leading safety standards.
