Digital Plant Management for Plant Managers
Best In Class Doesn't Happen By Accident
Plant–wide visibility that elevates performance, builds resilience, and fuels innovation.
Digital Plant Management For Plant Management
Manufacturing is inherently unpredictable and success is hard to quantify daily. Now you can equip your plant floor with tools to minimize loss and waste at every stage. Insert visibility into each facet of production, from machine availability and performance to the quality of the output.
Optimize Profitability
Calculate true cost of product manufacturing, improve profit margins, and make data-driven decisions to hit timelines.
Elevate Your Workforce
Boost employee retention and safety by fostering a culture of skill development and continuous improvement.
Enhance Product Quality
Ensure consistent high-quality products by eliminating variability, waste, and rework.
End Unplanned Disruption
Maintain consistent production flow by proactively addressing issues and pinpointing areas of improvement in the face of unpredictability.
The Value Of A Unified System
Maximize Yield
10%
Decrease In Cost of Poor Quality
within 4 weeks of live data
Increase Productivity
35%
Lift in Line Level Throughput
and over 100% ROI within 90 days
Optimize Labor
70%
Increase in Labor Efficiency
and >$250K impact in 14 weeks
Your Product: The Devil’s In The Details
- Tighten Process Controls: Address and monitor the intricate demands of temperature-sensitive packaging, pressure control, fill level accuracy, sealing, and more.
- Fine-tune Inspection: Track and trend quality check data at various stages to identify raw material non-conformance and reduce defects per million.
- Reduce waste: Enable your frontline to identify and rectify issues in real time, handling material inconsistency and elevating product quality across the manufacturing process.
- Optimize Yield: Maximize product quality and yield with tailored dashboards for analyzing batch data and production trends. Reduce waste, energy consumption, and operational costs.
Your Plant: Start And End On Time
- Pre-Shipment Reviews & Product Holds: Streamline pre-shipment reviews to optimize schedule attainment and reduce the number of product holds with clearly defined processes, accurate data, and improved product quality.
- Downtime Tracking: Monitor equipment availability in real-time to know the moment a downtime event occurs. Quickly address issues impacting productivity and boost capacity utilization.
- Automated (IoT) Data Capture: Automate the capture of digital data from manufacturing equipment in order to support critical quality and production use cases, such as manufacturing process data, temperatures, and more.
Your People: Success From The Bottom Up
- Digital Forms: Leverage mobile forms designed for the end-user, allowing operators to flag deviations and attach photos. Trend data from quality checks for performance reporting.
- Real-Time Dashboards: Trend live performance on the shop floor, from product tolerance to scrap data, visually informing operators on needed adjustments.
- Device Integration: Simplify data capture and reduce manual data entry with a wide variety of supported connections to devices like weigh scales, barcode scanners, and measurement tools.
Your Performance: Reports That Tie The Plant Together
- Overview Dashboard: Convert data from various processes into meaningful data. Track the number of non-compliance events, downtime to operating time ratio, throughput, yield, and much more.
- Performance Benchmarking: Compare your plant's performance to other organizational facilities and industry standards.
- Operational Planning: Inform strategic decisions with visibility into the corners of the facility lacking data, such as EHS, maintenance, and supplier management.
“SafetyChain Software makes me a better Plant Manager because it gives me all of the data ... it points out the lack of efficiencies in places so I can spend my time focusing on just that.”
Anthony G.
Plant Manager
Insights To Become The Plant To Beat
Reduce Your Cost Of Quality
In this blog, learn the difference between the cost of good quality and the cost of bad quality and how to find a balance that enables your business to thrive.
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Implementing the right OEE software can be the difference-maker. Learn about how choosing a software platform like SafetyChain can deliver valuable insights.
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Join The Hundreds Of Companies Who Use SafetyChain On Their Plant Floor
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