Digitize production to give your plant the tools and insights needed to increase efficiency and maximize your plant capacity. Understand the true performance of every shift, line, batch, and facility at any given moment. Automate the capture of machine data so you can always have a pulse on your plant’s performance.
Streamline Work Order Management
Reduce Documentation Time
Speed Inspection & Repair
Reduce Unplanned Downtime
Conduct Real-Time OEE Analysis
Automate Machine Data Capture
Digitize Equipment Checks
Make Data-Driven Decisions
Analyze Production Performance Reports
When production ramps up, missed details and poor reporting can magnify any downtime event or incident.
Front-Line Operators: Lack of simple communication tools delay maintenance response times when a machine goes down.
Production Managers: Unplanned downtime makes it difficult to hit shift goals.
Quality Managers: Lack of proper machine insight causes product to start falling out of spec.
Plant Managers: Slow resolution for problems leads too frequent fighting-fighting.
Corporate Management: Margins become even tighter due to waste, scrap, and rework caused by equipment failures.
You need maintenance operations that everyone can trust and rely on when issues arise.
Front-Line Operators: Quickly report issues and attach photos with digital and mobile checks that ensure prompt response and minimizing downtime.
Production Managers: Display real-time Overall Equipment Effectiveness, and proactively adjust to production schedules and resource management for smooth operations.
Quality Managers: Track machine performance and receive alerts when product and machines deviate from set standards so you can inform maintenance.
Plant Managers: Centralize performance data with dashboards that view live and historical data, summarizing downtime codes, CAPAs, and maintenance tasks.
Corporate Management: Identify patterns in equipment failures leading to waste and scrap with quick reports, and inform equipment upgrades or process changes.
Simplify daily checks, monitor progress from request to completion, and enable bandwidth to address the unplanned.
Mobile Forms: Clearly define the data, photo evidence, root cause context, and feedback you need technicians or operators to document for accurate completion of maintenance logs.
Work Orders & Notifications: Define processes and trigger communications for planned and unplanned maintenance requests, improving facility uptime.
Verifications: Keep track of what is passing, failing, and assign specific sign-offs with checklists and inspections that can instantly be shared with any member of your team.
Real-Time Dashboards: Visualize OEE, productivity data, and upcoming tasks to mitigate unplanned downtime, remotely monitor conditions, and meet preventative maintenance plans.
Increase facility uptime by bridging the gap between your people and the data that matters to them.
Analytics: Customizable live and historical views of the metrics that inform decisions and MTTR, including:
Incident rates, near-miss reporting, closed CAPAs, and outstanding tasks
Top 5 pieces of equipment affected by downtime and their reason codes
Root Cause Analysis: Conduct an in-depth FMEA or 5-Why analysis to understand the underlying cause of issues.
Multi-factor downtime: Is equipment down for one reason or several.
Cases: Document and drill into the source of an incident (equipment calibration, failed check, etc), specific stage of operations, and who responded better plan, manage, and execute work.
Reports: Inform detailed reports of everything that occurred during production, from asset maintenance history to unplanned downtime, and understand how to improve machine and personnel performance.
Don’t just fix equipment, improve it by consolidating and measuring data across the plant.
System Integration: Robust APIs create a data flow between our platform and your existing systems (like ERP, MES or SCADA) to ensure consistent data and accessibility across the plant.
Device Integration: Simplify data capture and reduce manual data entry with a wide variety of supported connections to devices like weight scales, barcode scanners, and measurement tools.
Operator Training: Digitize and organize up to date SOP and work manuals that ensure machine operators understand equipment usage, safety protocols, and reporting procedures for greater asset reliability.
Protect your plant's personnel and reputation by providing external stakeholders visibility into critical data.
Reports: Compile reports and provide data to upper management or regulators within minutes of their request.
Auditor View: Streamline third-party audits and provide auditors secure access to discrete information and CAPA records. This includes adherence to OSHA, EPA, and more.
Document Repository: Store versions of critical materials and track when they’re expiring, such as CIDs, SOPs, compliance documents for industry certifications, and more.
