OEE Software
Go From Reactive To Proactive
Go beyond Availability x Performance x Quality. Get the formula for success with an easy-to-use solution that empowers decisive action on the plant floor.
You Can't Solve Problems Operating In The Dark
Digitize production to give your plant the tools and insights needed to increase efficiency and maximize your plant capacity. Understand the true performance of every shift, line, batch, and facility at any given moment. Automate the capture of machine data so you can always have a pulse on your plant’s performance.
Accurate Downtime Tracking
- Faster Problem Resolution
- Increase Utilization
- Ensure On-Time Delivery
Automate Machine Data Capture
- Remove Dependency on Tribal Knowledge
- Improve Product Quality
- Improve Workforce Efficiency
Real-Time OEE Analysis
- Eliminate Bottlenecks
- Increase Throughput
- Start & End On Time
Key Capabilities
OEE Calculations & Dashboards
SPC Charts
Real-Time Spec Verification
Shift & Line Monitor/Comparison
Operations Monitor
KPI & Performance Dashboards
Root Cause Analysis & Alerts
Equipment Checks
Quality Rejections
Production Plan Import
Production That Fires On All Cylinders
Without a complete picture, managing production will always feel reactive.
- Front-Line Operators: Relying on incomplete information makes it difficult to find and solve issues that are slowing you down.
- Production Managers: Downtime, delayed line starts, and line changeovers cause your team to frequently miss performance targets.
- Quality Managers: Starts, stops, and end of runs are adversely effecting product quality.
- Plant Managers: Lack of visibility into plant floor activity makes it harder to identify opportunities to increase efficiency.
- Corporate Management: Inconsistent processes and lack of visibility into plant activities make it difficult to identify and establish best practices across locations.
Unlock The Value Of OEE
Capture today’s shop floor data and correct issues before they jeopardize delivery. Align corporate goals with the reality of daily plant activities.
- Configurable Forms: Clearly define the data, photo evidence, root cause context, and feedback you need operators, supervisors, and maintenance to record during production.
- Shop Floor Indicators: Visualize live production run data, and automate alerts to keep operators within product tolerance and maintenance on deck.
- Automated Tasks & Notifications: Define processes and trigger communications to expedite pre-operations checks, pre-shipment reviews, and changeovers, accounting for switches in product on the same line so downtime reason codes are accurately assessed.
- Real-Time Dashboards: Measure performance against KPIs and display OEE score by Item, Batch, Line, Shift, and Location. Compare availability, performance, and quality by day or month.
You Need Transformation, Not Disruption
Take the manual burden off your team and put your production data to work for the entire plant.
- Start Up Time: Integrate with data from other systems to determine whether delays stem from a training or maintenance issue. Capture and categorize the "why" behind delays for needed process improvements so good days aren't derailed from the start.
- System Integration: Robust APIs create a data flow between our platform and your existing systems (like ERP, MES or SCADA) to ensure consistent data and accessibility across the plant.
- Device Integration: Simplify data capture and reduce manual data entry with a wide variety of supported connections to devices like weigh scales, barcode scanners, and measurement tools.
Learn A Realistic Approach To Measuring OEE And Efficiency
Our detailed guide illustrates case studies of real impact. You’ll see the ROI potential for companies like yours.
Join The Thousands Of Facilties Who Use SafetyChain On Their Plant Floor
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