Production Performance
Performance You Can See – and Control
SafetyChain connects production data with quality signals and corrective action workflows in real time, so teams don’t just see performance issues—they act on them, verify resolution, and prevent repeat losses.
Proven Gains on the Production Floor —With Accountability
SafetyChain customers report measurable improvements in yield, throughput, and stability by addressing performance issues at their source and through closure, not after losses add up.
$20M in Yield Gains
One global producer reduced giveaway across multiple lines by using connected quality and production data to identify drift early, trigger corrective actions, and keep fill weights and process parameters aligned to target.
50% Overpack Reduction
One global producer reduced giveaway across multiple lines by using connected quality and production data to identify drift early, trigger corrective actions, and keep fill weights and process parameters aligned to target.
50% Overpack Reduction
A high-speed operation cut overpack in half on a single line by detecting variability in real time, assigning corrective tasks during the run, and verifying adjustments before excess product was given away.
$5.4M Scrap Savings
By linking in-line checks to performance dashboards and corrective action workflows, one manufacturer reduced scrap and rework while creating a clear audit trail of how issues were addressed.
More Stable Production Runs
Teams improved run consistency by standardizing how deviations are identified, escalated, corrected, and verified—so performance doesn’t depend on who’s running the line.
One View of Performance & Resolution That Matters
SafetyChain brings together the production and quality signals that determine throughput, yield, and efficiency.
- Real-Time Line Performance
Monitor throughput, downtime, yield, and scrap during the run—while triggering corrective actions when conditions drift. - Quality-Driven Performance Signals
Use in-process checks, control points, and SPC trends to identify quality-related conditions that disrupt performance. - Corrective Action Built In
Link deviations directly to corrective and preventive actions with clear ownership, tasks, and verification—so issues are resolved, not just observed. - Shift and Line Comparisons
Identify variability across shifts, lines, and equipment, and standardize how performance issues are addressed across the plant.
Fix Problems Before Output Suffers & Prove They’re Fixed
Production issues often start small and compound quickly when teams lack visibility. SafetyChain helps teams stay ahead of performance loss during the run — and prevent repeat issues after the shift ends.
Earlier Intervention
Detect trends early and trigger corrective actions before scrap, rework, or downtime occur.
Better Operator Decisions
Give operators, supervisors, and quality teams clear priorities and tasks instead of reacting to lagging indicators.
Reduced Unplanned Downtime
Identify process or equipment drift, take action, and verify resolution before small issues turn into stops or slowdowns.
Consistent Performance Across Shifts
Standardize how performance deviations are monitored, corrected, and closed—so results don’t depend on tribal knowledge.
Serious Production Insight, With Execution, Minus the Overhead
- Real-Time Production Monitoring
Track throughput, yield, waste, downtime, and other KPIs through dashboards operators and supervisors rely on during the shift. - Connected Quality and Production Data
Analyze production performance alongside quality indicators to understand how operating conditions affect output and compliance. - Statistical Process Control (SPC)
Detect variation early and trigger corrective actions before limits are breached or product is lost. - Automated Alerts and Workflows
Assign tasks, escalate issues, and verify corrective action when production or quality conditions require attention—without manual oversight. - Flexible Data Integration
Bring in data from ERP, MES, and equipment using APIs and SafetyChain’s Ignition module without fragile, sensor-heavy deployments. - Actionable Reporting and Analytics
Create reports and dashboards that support continuous improvement while maintaining a clear, defensible record of what happened and how issues were resolved.
Trusted by Food & Beverage Manufacturers
How an $11B Global Food Company Increased Production by 36% with OEE
While many different software companies can transition facilities to paperless and automated Overall Equipment Effectiveness (OEE), SafetyChain stood out for several reasons.
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Plant Impact Spotlight: Freshpet
Freshpet competes with bigger brands by providing high-grade, consistent food for pets, earning customers' trust. Real-time data is crucial for plant performance, ensuring food safety, and saving supervisors hours of time.
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Build Stronger Production Performance With SafetyChain.
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