Westrock Coffee employee on the plant floor

FDAA Software Built for the Realities of Coffee Roasting and Tea Processing

When your job is to hit roast profile specs, control moisture, manage blending accuracy, and stay audit-ready, disconnected systems create real risk. A deviation caught late is a hold. A hold on the wrong day is a customer complaint. SafetyChain unifies your quality, compliance, and execution workflows so your team catches issues before product ships, and not after.

Stop Chasing Paper. Start Preventing Repeat Issues.

Coffee roasters and tea processors operate under strict FDA and GFSI expectations, complex supplier networks, and pressure to scale without sacrificing quality. When your data lives in paper logs, spreadsheets, or point solutions, issues linger and repeat. SafetyChain moves you from insight to action by embedding corrective and preventive action directly into your daily operations.

Replace Paper & Spreadsheets

Digitize receiving inspections for green coffee and loose leaf tea through roast and grind checks, packaging verification, sanitation and allergen controls, and environmental monitoring programs — connected workflows, not separate tools.

Capture Real-Time Data Where Work Happens

From your receiving docks to storage silos, and roaster to packaging lines, SafetyChain puts mobile and plant-floor data capture in your operators’ hands so deviations get flagged and routed to the right people before product ships.

Execute Compliance, Don’t Just Document It

Support FDA, FSMA, HACCP, GFSI, and your customer audit programs with built-in verification workflows, corrective action tracking, audit-ready digital records, and supplier compliance enforcement.

Align Your Teams Around Execution

Standardize how your operators, QA, sanitation, and supervisors execute critical checks so every site runs the same playbook — quality and food safety expectations don’t vary by shift.

Why Coffee & Tea Manufacturers Choose SafetyChain

One System That Connects Insight to Action

You need your team to act on what they’re seeing before a small deviation becomes a product hold or a customer complaint. SafetyChain connects your data, workflows, and accountability so issues get resolved and prevented, not just recorded.
“SafetyChain is now our ground truth — the working document our production team uses every single day to ensure the coffee we produce meets our quality standard.” — Mike Brown, Plant Manager
Mike Brown, Plant Manager, Death Wish Coffee

Reduced Labor & Higher Productivity

SafetyChain eliminates manual log chasing and follow-up so your teams can focus on execution instead of paperwork. Westrock Coffee reduced manual effort by 400+ labor hours annually while achieving a 10% productivity boost across operations.
“When we went from paper to digital it was like that graduation scene where everyone throws all their books and papers up in the air. It helped a lot getting the whole team bought in to our food safety and quality culture.”
Mike Brown, Plant Manager, Death Wish Coffee

Audit-Ready by Design

Centralized digital records, automated workflows, and verified CAPA give you confidence before, during, and after audits; whether you’re facing SQF, BRC, or a customer requirement. Prove corrective action effectiveness, training compliance, sanitation execution, and supplier compliance including COA controls, without scrambling.
“Using the analytics from our program I was able to pull up records in a flash and leave our auditor with nothing but a quiet head nod.”
CJ DeLuca, Director of FSQA, Death Wish Coffee

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Operational Visibility That Drives Action

Real-time dashboards surface roast and packaging deviations, sanitation failures, CCP/PC issues, supplier nonconformance trends, and complaint patterns by SKU, line, shift, or supplier. SafetyChain automatically triggers corrective actions, verification steps, and closure tracking so nothing gets missed.
“We were really looking for a way to collectively report on all of our individual facilities, rather than allowing them to operate in silos.”
John Schrock, Systems Integration Manager, WestRock Coffee

CAPA Embedded Across Quality & Production

Corrective and preventive action isn’t a side module, it’s the execution backbone. SafetyChain helps you close audit findings faster, prevent repeat quality defects like seal failures, foreign material, and sensory deviations, drive accountability across your plants and co-manufacturers, and tie supplier issues directly to corrective action and re-verification.

Standardization at Scale

Whether you operate a single batch roaster or multiple facilities, SafetyChain helps you scale without increasing compliance risk. Standardized inspections, procedures, CAPA response, verification, and reporting ensure every site executes to the same quality and food safety expectations.
“One of the things that we're really working on is... we want to have some uniform processes... whether I'm working in North Carolina and I travel to Arkansas... I [can] have a sense of what I can do.”
John Schrock, Systems Integration Manager, WestRock Coffee

SafetyChain Empowers Everyone on the Plant Floor

All workflows feed automated follow-up, corrective action, and verified closure so nothing is marked complete until it really is.
Coffee
  • Green coffee receiving inspections against SCA Green Coffee Grading specs (quakers, sour beans, insect damage, broken/black beans, foreign materials)
  • Moisture content tracking — incoming green coffee and finished product
  • Roast profile spec checks (Agtron/color score, batch variation)
  • Grind profile verification (setting checks, uniformity)
  • Sensory evaluation / cupping results against approved flavor profile
  • Bag and package weight and fill verification (under/over-fill prevention)
  • Degassing schedule notifications and packaging readiness checks
  • Modified Atmosphere Packaging (MAP)
Tea
  • Loose leaf tea receiving inspections against grade specifications (OP, BOP, CTC, green, herbal/tisane)
  • Withering and drying temperature and humidity monitoring
  • Oxidation stage checks (black and oolong teas)
  • Moisture content targets by tea grade — incoming and finished product
  • Sensory evaluation results against approved liquor and appearance standards
  • Bag fill weight and tea dust/fines verification
Shared Across Both
  • Foreign material inspection (physical hazard controls)
  • Sanitation, allergen segregation, and environmental monitoring program checks
  • Operator compliance workflows (in screen, magnet and metal detector check frequency and documentation)

Performance You Can Measure

Trusted by manufacturers including Westrock Coffee and Death Wish Coffee, operating in high-velocity, highly regulated environments where quality and execution discipline protect both brand and margin.