Planned maintenance and unplanned downtime is a constant reprioritization exercise. SafetyChain enables maintenance to increase equipment uptime by bridging the gap between your people and your data. Create, assign, and monitor worker orders and requests. Synthesize data into important daily metrics shared with your team and upper management.Â
Track what is passing and failing, assign work orders, and ensure timely maintenance of all assets.
Digitize data entry, streamline reporting, and access valuable reports for informed decision-making.
Enable technicians to share photos and comments, ensuring prompt responses to maintenance requests.
Maintain a digital audit trail to track completed and pending work, ensuring department accountability.
The Value Of A Smooth System
Downtime Tracking: Monitor equipment availability in real-time to know the moment a downtime event occurs and more quickly address issues impacting productivity.
Real-Time OEE Analysis: Track and visualize critical live measures of Overall Equipment Effectiveness (throughput, availability, and quality) within the production process to accurately assess how efficiently the plant is running at any given time.
Live Dashboards: Trend shop floor data and understand upcoming tasks to meet preventative maintenance plans and facility uptime.
Digital Forms: Reduce manual entry and streamline work order creation with intuitive pre-ops checklists and maintenance request forms that keep supervisors promptly informed of maintenance needs.
Mobile Management: Digitally capture production and machine data, and attach photos with on-the-go tools. Quickly identify issues and comply with ISO, OSHA, and other EHS standards.
Defined Workflows: Implement clear processes and trigger communications for managing planned and unplanned maintenance requests. Reduce unplanned downtime and streamline issues resolution across all stages of operation, from material handling to final production.
Analytics: Understand full scope of maintenance with customizable live and historical insights, including:
Top 5 pieces of equipment affected by downtime and their reason codes
Multi-factor downtime: Is equipment down for one reason or several
Incident rates, near-miss reporting, closed CAPAs, and outstanding tasks
Cases: Document and drill into the source of an incident (equipment calibration, failed check, etc), specific stage of operations, and who responded to refine maintenance strategy.
Reports: Easily generate detailed reports of everything that occurred during production, from asset maintenance history to unplanned downtime, and accurately inform preventative maintenance schedules.
Automated (IoT) Data Capture: Create a data flow between our platform and your existing equipment and systems (ERP, MES, SCADA) for consistency across the plant and visibility into the corners of the facility lacking data.
Document Repository: Consolidate all maintenance documents, such as safety protocols, compliance certifications, inspection records, and maintenance logs, and easily associate them with key programs.
Audit Management: Streamline third-party audits and provide auditors quick access to essential information and service records. This includes adherence to standards such as OSHA, ISOs, EPA, cGMPs, and ANSI.
Typical maintenance programs have waste and unnecessary downtime. Predictive maintenance is a new ap...
Only by understanding the root cause of the issue can you stop it from recurring....
