SPC Software
Go Ahead, Get Into The Weeds
A data-driven solution that drives precision and performance throughout the plant.
Measurable Results Require Rigorous Control
Digitized process control equips your team with tools and insights they need to make preemptive adjustments, preventing minor issues from escalating. Automate data collection and use real-time control charts monitoring for on-the-go adjustments that minimize costly non-conformances.
Tighten Specification Limits
- Optimize Conformance
- Reduce Giveaway
- Increase Yield
Optimize Processes
- Identify Bottlenecks
- Prevent Non-Conformances
- Streamline Inspections
Improve Problem Resolution
- Save Time
- Reduce Scrap and Rework
- Increase Throughput
Key Capabilities
Real-Time SPC Dashboards
Instant Data Collection
Run Rule Alerts & Monitoring
Event & Exception Notifications
Run Rule Monitoring & Violation Attribution
Non-Compliance Resolution
Histogram
Specification Verification
Shift, Line, Batch & Lot Records
Process Capability Analysis
Process Control Drives Plant-Wide Precision
It's hard for everyone to hit their targets when you rely on incomplete data and poorly defined processes.
- Front-Line Operators: Relying on incomplete or latent information makes it difficult to quickly address non-conformances.
- Production Managers: Waste and rework due to product inconsistencies are causing your team to frequently miss performance targets.
- Quality Managers: Unnecessarily broad conformance requirements are increasing waste and the cost of quality.
- Plant Managers: Lengthy inspection processes and frequent rework reduces throughput.
- Corporate Management: High cost of quality reduces already slim profit margins.
Unlock The Value of SPC
Implement quality standards and intuitive workflows that keep the operators organized, confident, and on time.
- Configurable Forms: Clearly define the quality check data, photo evidence, and direct observation feedback you need operators and supervisors to record during production.
- Tasks & Notifications: Define processes that communicate immediate, upcoming, and overdue SPC checks. Establish sample quality parameters that trigger alerts for supervisor follow-up and investigation.
- Real-Time Dashboards: Project SPC check data once a form is submitted, visualizing SPC charts and live trends that inform operators when they're beginning to trend out of specification.
- Risk Mitigation: Immediately understand how many records have been submitted, how many have passed, and which need attention for corrective action.
Narrow Your Focus To Broaden Your Opportunity
Move past inconsistent and manual SPC calculations subject to human error. Make it easier to analyze, trend, and identify improvements.
- System Integration: Robust APIs create a data flow between our platform and your existing systems (ERP or MES), ensuring data consistency and accessibility across the plant.
- Live Data Capture: Collect real-time data directly from equipment and sensors, bypassing manual entry for proactive monitoring.
- Traceability: Quickly unify and associate data and identifiers (such as raw material, batch/lot numbers, etc) with any process documented by your team during the production cycle.
Steps That Yield Quick Results And Mitigate Risk
Our detailed guide illustrates case studies of real impact. You’ll see the ROI potential for companies like yours.
“We have been able to start keeping track of issues we did not necessarily realize we had. We can now accurately track waste from production, and eliminate the guesswork that comes along with paper records. We have been able to allocate more time to issues that need attention.”
Christopher D.
QA & Food Safety Manager
“Our plant runs pretty flawlessly now with SafetyChain. We were able to use SafetyChain and the data we entered, with min and maxes, to give us a better look at when we're running heavy vs when we're running lights and the good packs that came from that.”
Brian S.
Plant Manager
“SafetyChain has been a great tool that has helped our organization grow closer together as we tackle complex situations and strive to drive growth at the same time. We continue to push both the software and the organization to improve, and after two years, we are still finding new uses and the team at SafetyChain has continued to strive to help solve and drive success.”
Adam D.
Chief Product Officer
Join The Thousands Of Facilities Who Use SafetyChain On Their Plant Floor
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