Process & Data Controls
Goodbye Gut Feel. Hello Process Control.
SafetyChain delivers real-time Statistical Process Control (SPC) and data analysis tools that put actionable information in everyone’s hands–from operators to executives–helping teams eliminate decision lag, reduce waste by up to 70%, and improve yield by 3%.
Trusted by Plants That Don’t Have Time to Guess
Unlike traditional SPC that’s buried in supervisor dashboards, SafetyChain’s real-time process data is visible to the people running the lines so issues are spotted and solved faster. From puffed rice to poultry, food and beverage manufacturing teams use data to make sharper decisions and drive measurable results.
$30M in Revenue Recovered
Weaver Popcorn used real-time SPC to reduce overfill and eliminate 12% overpack, protecting millions in retail value and tightening control across every shift.
400+ QA Hours Reclaimed
Westrock Coffee built customer-specific dashboards to automate monthly reporting for major Quick Service Restaurant (QSR) customers, freeing up QA teams and boosting transparency.
70% Less Packaging Waste
Death Wish Coffee digitized weight checks and introduced live monitoring to eliminate giveaway and slash packaging waste, saving $5.4M each year.
95% Fewer Product Holds
Bakerly deployed real-time SPC alerts to catch spec drift early and prevent CCP misses, protecting downstream fulfillment and margins.
2% Yield Lift, Lower Labor Cost
Lincoln Premium Poultry improved visibility into line variation, reducing overtime and labor cost per unit while hitting output targets faster.
Use Our SPC Calculator to See How SafetyChain Can Turn Your Plant's Data Into Dollars
Calculate the value of a 1–3% yield improvement
Estimate how much product you're losing to giveaway
See the cost savings from reducing product holds
Measure labor impact from tighter process control
Scale Up Your SPC with SafetyChain
Whether you're still using paper logs or expanding real-time insights across multiple facilities, SafetyChain meets you wherever you are on the SPC scale. Each level builds on the last to stop waste sooner, strengthen accountability, and multiply results plant-wide.
The SPC Scale:
- Start with Real-Time Control: Digitize checks to reduce manual work and see issues sooner
- Add Predictive Analysis: Use dashboards to uncover root causes and correct faster
- Standardize What Works: Align targets and KPIs across teams and sites
- Multiply Your Wins: Benchmark and improve performance across lines, shifts, and facilities
- Maintain Quality at Scale: Build a culture of data-driven quality and continuous improvement
Less Firefighting. More Improving.
You can’t afford to be reactive.You need real-time visibility and unified operational data so your teams can stay ahead of downtime, waste, audits, and anything else the day might bring.
Control Waste
Catch overpack, mislabels, and missed checks early. Stop rework before it builds up or batches are lost to error.
Lift Yield
Reduce process variation by shift, SKU, or line. Unlock tighter specs, stronger margins, and more consistent product output.
Gain Visibility
From operators to QA to executives, every role gets live, role-based insights. Mobile charts and dashboards make SPC accessible where it matters most: on the floor.
Sync Systems
Connect ERP, MES, WMS, and plant-floor data to eliminate silos and support real-time decisions across your entire operation.
Built by Manufacturing Experts, For Plant-Floor Performance.
Behind every SafetyChain feature is a team of former Plant Managers, Quality Managers, and industry professionals who know exactly what it takes to keep production on spec and running efficiently.
SPC & Mobile Dashboards for Real-Time Operator Visibility
Live SPC charts and mobile analytics give operators and supervisors instant insight into line performance. Issues are caught sooner, adjustments happen faster, and every shift stays on spec.
Tasks and Notifications for Consistent Process Execution
Built-in prompts, required fields, and defined workflows standardize checks across shifts, reducing variation, preventing missed steps, and enforcing process discipline.
Custom Reporting & Connected Data Through APIs
Bring data together from across your operation with a custom Report Builder and API integrations. Use the Power BI Connector for unified, enterprise-wide visibility into performance and compliance.
Ignition Connector for Seamless Machine Data Capture
Automatically pull weights, temperatures, speeds, and other machine signals directly into SafetyChain, eliminating manual logging and giving teams continuous, trustworthy data to improve with.
“We have been able to start keeping track of issues we did not necessarily realize we had. We can now accurately track waste from production, and eliminate the guesswork that comes along with paper records. We have been able to allocate more time to issues that need attention.”
Christopher D.
QA & Food Safety Manager
“Our plant runs pretty flawlessly now with SafetyChain. We were able to use SafetyChain and the data we entered, with min and maxes, to give us a better look at when we're running heavy vs when we're running lights and the good packs that came from that.”
Brian S.
Plant Manager
“SafetyChain has been a great tool that has helped our organization grow closer together as we tackle complex situations and strive to drive growth at the same time. We continue to push both the software and the organization to improve, and after two years, we are still finding new uses and the team at SafetyChain has continued to strive to help solve and drive success.”
Adam D.
Chief Product Officer
Ready to Take Control of Your Processes?
You can’t manage what you can’t see or share. SafetyChain puts actionable data in the hands of every team member to help prevent failures, enforce standards, and drive continuous improvement.